Pharmaceutical
ISO Class 8 cleanroom for medical device manufacturing
11,600 sqft of GMP-compliant aluminum honeycomb panels — walkable ceilings and wall liners — supplied factory-direct for a confidential liquid silicone injection moulding facility in London, Ontario.
An LSR injection moulding facility needed 11,600 sqft of GMP-grade panels — fitted to an existing industrial building
A medical device manufacturer in London, Ontario came to Moddulx with a hard problem: clad an existing industrial structure with pharmaceutical-grade cleanroom panels, hold tolerances tight enough for GMP qualification, and do it without a distributor in the chain. Their liquid silicone rubber (LSR) injection moulding line couldn't sit idle waiting on extended distributor lead times.
We supplied 11,600 sqft of aluminum honeycomb panels — walkable ceilings and uPVC-coated wall liners — cut to site dimensions and shipped direct from our Windsor facility, four hours from the install site.
"Moddulx delivered to our site dimensions with the kind of tolerances we needed for GMP — and the lead time beat every distributor quote we had on the table."
— Plant Engineer, Medical Device Manufacturer (anonymized per NDA)Site-cut precision across a large, irregular existing structure
This wasn't a greenfield build. The facility was an existing industrial shell, which meant every panel had to be cut to exact field dimensions — no factory-standard sizing, no margin to trim on-site. Across 11,600 sqft, surface flatness, joint alignment, and skin consistency had to hold throughout. None of those are negotiable for a GMP qualification audit.
Two panel systems. One manufacturer. Direct from Windsor.
We supplied two engineered systems: walkable 50mm ceiling panels (0.6mm GI sheet on both faces, aluminum honeycomb core) and 10mm uPVC liner wall panels (also aluminum honeycomb core). All panels were manufactured in-house in Windsor, ON, cut to site-specific dimensions before shipping, and delivered with full traceability documentation for the GMP qualification package.