Pharmaceutical
ISO Class 8 controlled-environment build for medical device manufacturing
11,600 sqft of GMP-compliant aluminum honeycomb panels — walkable ceilings and wall liners — supplied factory-direct for a confidential liquid silicone injection moulding facility in London, Ontario.
An LSR injection moulding facility needed 11,600 sqft of GMP-grade panels — fitted to an existing industrial building
A medical device manufacturer in London, Ontario came to Moddulx with a hard problem: clad an existing industrial structure with pharmaceutical-grade panels, hold tolerances tight enough for GMP qualification, and do it without a distributor in the chain. Their liquid silicone rubber (LSR) injection moulding line couldn't sit idle waiting on extended distributor lead times.
We supplied 11,600 sqft of aluminum honeycomb panels — walkable ceilings and uPVC-coated wall liners — cut to site dimensions and shipped direct from our Windsor facility, four hours from the install site.
A finished ISO Class 8 GMP envelope, built live
11,600 sqft of modular cleanroom panels — walkable ceilings and uPVC liner walls — wrapped around a running production line, with zero downtime.
- 11,600 sqft of aluminum honeycomb panel envelope
- Production capacity maintained during fit-out
- Qualified to ISO Class 8 under GMP
A GMP envelope that couldn't stop production
An existing industrial shell, not a greenfield build — every panel cladding an occupied structure to GMP-audit tolerances, factory-direct with no distributor.
- No distributor in the chain — direct from manufacturer
- Cladding fitted to an occupied, irregular structure
- GMP tolerances held across the full envelope
Every panel site-cut to exact field dimensions
No standard sizing — the tolerance lives in the manufacturing. Across 11,600 sqft, flatness, joint alignment, and skin consistency hold for GMP qualification.
- 100% of panels site-cut to fit
- Walkable 50mm ceiling · 10mm uPVC liner wall
- 0.6mm GI skins over an aluminum honeycomb core
Two aluminum honeycomb panel systems, one source
Walkable 50mm ceiling panels and 10mm uPVC liner walls — manufactured factory-direct in Windsor, ON, cut to fit, and shipped with full GMP traceability.
- Manufactured factory-direct from Windsor, ON
- Full traceability for facility qualification
- Shipped four hours from the install site
"Moddulx delivered to our site dimensions with the kind of tolerances we needed for GMP — and the lead time beat every distributor quote we had on the table."
— Plant Engineer, Medical Device Manufacturer (anonymized per NDA)
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